Unit-Dose Beauty OEM · High-Barrier Packaging

Single-Dose Beauty Pods & Break-to-Use Card Packs Manufacturer

Eliminate jar contamination and messy fingers. Innovative single-dose pudding pods and ultra-flat one-hand breakable card packs for masks, balms, and DTC subscription sampling.

Request Free Samples & Quote → View Technical FAQ
✓ Free Sample Kit in 7 Days ✓ Pilot Runs from 5,000 Units ✓ US MoCRA & EU CPNP Dossier Support ✓ 1-Day Response
Single-Dose Beauty Pods & Break-to-Use Card Packs Manufacturer
⚙️ Custom Tooling & Pod Lines
🔬 Group ISO 22716 · US FDA GMP
📜 US MoCRA & EU CPNP Dossier Support
🔒 NNN Formula Confidentiality

Precision Engineering

Technical Specifications & Mold Options

Designed to bridge the gap between container injection and micro-volume contract filling with tight engineering tolerances.

ParameterStandard Manufacturing Specification
Pod Fill Capacities3 g, 5 g, 8 g, 10 g, 15 g (Clay Masks, Gels, Balms, Scrubs)
Card Pack Volumes1.0 ml to 3.5 ml (Ultra-flat one-hand snap and squeeze)
Barrier TechnologyPP/EVOH/PE Multi-layer Thermoforming (OTR < 0.1, WVTR < 0.1)
Moisture RetentionMaintains Kaolin/Bentonite paste plasticity for 24 months
Custom FinishesSoft-Touch Matte Cup Coating, Dual-Color Injection, Debossed Tabs
Ecommerce UtilityUltra-flat profile fits direct mail envelopes; saves 70% postage
Pilot Run MOQ5,000 pods (Multi-SKU sampling sets supported)
Beauty & Mask Pods Production Details

Flexible Commercial Scale

Transparent Batch Tiers & MOQ

Test your market with agile pilot runs, then scale seamlessly without changing factories or packaging molds.

Phase 1 · Market Validation

Pilot Batch

5K+ units

Ideal for Indie brands, Amazon DTC testing, and multi-flavor consumer surveys.

  • Existing mold geometries
  • Ready formula library
  • Full export documentation
  • Fast 3-week lead time
Select Pilot Batch
Most Popular Phase 2 · Growth Tier

Commercial Run

30K – 50K units

For established DTC brands and beauty subscription boxes expanding product lines.

  • Custom color injection
  • Custom printed foil lids
  • Custom active infusion
  • Volume unit cost discounts
Select Commercial Run
Phase 3 · Retail Volume

Scale Production

100K+ units

For retail-chain launches and hotel amenity programmes.

  • Exclusive custom tooling private molds
  • Dedicated automated filling lines
  • FOB / CIF door-to-door logistics
  • Maximum economy of scale
Inquire High Volume

Instant B2B Request

Configure Your Sample Kit & Project Brief

Select your desired specifications below to pre-fill your inquiry. We provide free sample kits and formal quotes within 1 business day.

1 Select Desired Batch Scale
Pilot Run
5,000 units · Market Test
Commercial Run
30,000 – 50,000 units · Retail Growth
Scale Production
100,000+ units · Global Distribution
2 Sample Kit Requirement
Free Sample Kit Needed
Pre-filled benchmark samples dispatched in 3–5 days
Custom Lab Prototype
Tailored to my proprietary formula or fragrance
Quotation Only
Project budgeting, MOQ, and lead time schedule
3 Contact & Project Details

🔒 Strictly confidential under NNN terms · We never share customer formulas.

Buyer Q&A

Frequently Asked Questions

Common questions from brand founders, procurement managers, and R&D chemists.

How do you prevent clay mud masks from hardening inside small pods?

We utilize co-extruded PP/EVOH barrier films with ultra-low water vapor transmission rates combined with induction-sealed aluminum foils, preventing drying out for up to 24 months.

What are break-to-use card packs and how do they work?

They are rigid cards with a micro-perforated center. When bent in half with one hand, the internal pouch dispenses cleanly onto the skin without mess—ideal for travel and sampling.

Can you fill active acid peels or enzyme scrubs in beauty pods?

Yes, we perform 30-day accelerated chemical compatibility stress testing to ensure active AHA/BHA exfoliants do not cause polymer stress-cracking or lidding delamination.

What is the typical sampling turnaround time?

Standard formula lab samples dispatch in 3 to 5 business days; custom branded foil prototypes with customer artwork ship in 7 to 10 days.

Read the complete Beauty & Mask Pods technical whitepaper in our Knowledge Hub →